ZHANGJIAGANG HUA DONG ENERGY TECHNOLOGY CO.,LTD
Zhangjiagang Hua Dong Energy Technology Co., Ltd.
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ASME SA210 Seamless Serpentine Tube Superheater Coil Tube
Serpentine Tube Introduction
Technical Requirements:
Straight Tubes Standard Specification For Bending:
ASME SA 213; ASME SB 163; ASME A789, ASME SA268, ASME SA269, etc.
Marking: Before Bending By Marking Machine All Over The Tube Length (Bent Section After Heat Treatment Without Marking)
Note: Marking is also possible After Bending On The Straight Parts Of U-Bending Tube.
U-Bend Tubes:
-TEMA RCB 2.31 Standard Of The Tubular Exchanger Manufacturers Association (9th Edition).
-ASTM A688/ASME SA688 Standard Specification For Welded Tubes Of Austenitic Corrosion Resistant Steel Grade Designed For Feed Water Boilers.
-ASTM B163/ASME SA163 Standard Techinical Requirements For Tubes Of Nickel And Nickel Alloy For Condensers And Heat Exchangers.
-Customer Specifications.
Bending Radius: From 1.5*OD(Outside Diameter) To 1500mm
When Ordering Tubes With Radius less or equal to 1.5*OD, It Is Necessary To Agree Precision Of Geometrics.
Straight Tubes Maximum Length:(Before Bending): 35000 mm.
Leg Length: Min 1 Meter, Max. 16500 mm (For Max R=1500mm)
Note: Other Size Are Available Upon Agreement.
Heat Treatment: Stress Relieved After U-Bending (Bending Area Plus 300MM For Each Leg).
Hydrostatic Test After U Bending: Maximum Test Pressure 600 Bar, Soaking 10 Sec. With
Dematerialized Water. Compressed Air Cleaning After Hydro-Test.
Packaging: In Strong Transport-Worthy Pre-fumigated wooden boxes of corresponding dimensions for
each tube Length, Radius, Diameter, According To PO requirements as well as wrapped In polyethylene
films With soft plastic caps on both end of Tube.
Superheaters and reheaters are important parts for the heating surfaces, used to increase steam temperature, aiming to improve steam enthalpy and further to increase the thermal circulation efficiency for power station.
Superheaters work to heat surnatured steam to superheated steam with a certain tempetature. When boiler loads or other working conditions change, it is necessary to make sure superheated steam temperature to be normal, and within allowable range of temperature variation.
From the thermal circulation in power station, the original parameters of pressure and temperature is higher, the thermal efficiency of circulation is better, or the steam humidity of the steam turbine rear is too high, influencing its safety. While the superheaer steam temperature is limited by metal materials, at present, due to limitation of metal materials, superheated temperature for most power station boilers are still within the range of 540-555 dgrees, and to avoid the steam humidity of blade of steam turbine rear too big, thus middle reheating system is applied.
The Serpentine Tube Comply With The Following Standards:
1. ASTM A688/ASME SA688
2. ASTM A803/ASME SA803
3. ASTM A556/ASME SA556
Steel Grade:
| Ferrite | Austenite | Duplex | Super Duplex | Ni-Alloys | Titanium |
| TP410 TP405 S44400 S44660 TP430 | TP304/304L TP316/316L TP316Ti TP317/317L TP321 TP347 | S31803 S32205 S32304 | S32750 S32760 | N06600 N08020 N00880 N08825 N08904 | Gr.2 |
Tube Of Other Alloys And Steel Grades Can Be Produced Upon Agreement.
Some of the quality tests carried out by us includes:
| Corrosion Test | Conducted only when specially requested by the client |
| Chemical Analysis | Test done as per required quality standards |
| Destructive / Mechanical Testing | Tensile | Hardness | Flattening | Flare | Flange |
| Reverse-bend and Re. flat tests | Carried out in full compliance with relevant standards & ASTM A-450 and A-530 norms, which ensures trouble-free expansion, welding & use at customers end |
| Eddy Current Testing | Done to detect homogeneities in subsurface by using Digital Flaw-mark Testing System |
| Hydrostatic Testing | 100% Hydrostatic Testing carried out according to ASTM-A 450 norms for checking tube leakage, and biggest pressure we can support 20Mpa/7s . |
| Air Under Pressure Test | To check any evidence of air leakage |
| Visual Inspection | After passivation, every single length of tubes & pipes is subjected to thorough visual inspection by trained staff for detecting surface flaws & other imperfections |
Supplementary Testing : Apart from the above mentioned tests, we also carry out on the manufactured products supplementary testing. The tests conducted under this include:
| · Eddy Current Testing · O.P Testing · Radiography Testing | · Corrosion Testing · Micro Testing · Macro Testing | · IGC Testing · Ultrasonic testing · Liquid Penetrate testing |
Serpentine Tube are widely used in Heat Exchanger Systems.
Hua Dong Energy Technology Started to Produce Serpentine Tube Since 1985,Up to now already supply more than 300,000 tons Steel Serpentine Tube to over 30 countries.
Hua Dong Energy Technology deals with Austenitic Stainless Steel, Nickel Alloy Steel (Hastelloy , Monel, Inconel, Incoloy ) seamless and welded pipe and tube already more than 35 years, every year sell more than 50000 tons of steel pipe and tube. Our client already cover more than 45 countries, Like Italy, UK, Gernmany, USA, Canada, Chile, Colombia, Saudi Arabia, Russia, Korea, Singapore, Austrial, Poland, France , ....And our group branch company and factory have been already approved by :ABS, DNV, GL, BV, PED 97/23/EC, AD2000-WO, GOST9941-81, CCS, TS, CNNC, ISO9001, ISO 14001.
